Coverbind CPB2SGP Open Tank PUR Perfect Binder with Side Gluing
Elevate the efficiency and convenience of your print shop, in-plant printer, on-demand printer, or bindery by incorporating the Coverbind CPB2SGP perfect binding machine. This state-of-the-art equipment allows you to start binding premium softcover books, novels, manuals, and more, on-demand. Whether you're dealing with just a couple of books or undertaking large-scale jobs involving thousands, the Coverbind CPB2SGP offers cost-effective operation.
Featuring side gluing capability, this PUR perfect binder ensures a professional finish for your bound materials. Seamlessly transition from short runs to extensive projects, as the Coverbind CPB2SGP adapts effortlessly to your diverse binding needs. Experience the convenience of on-demand binding without compromising on quality – the Coverbind CPB2SGP opens up new possibilities for your printing and binding operations.
Specifications
| Item # | 04TPTC5500PUR |
|---|---|
| Model | CPB2SGP |
| Maximum Speed | Up to 360 books/hour |
| Maximum Book Thickness | 2.25" (57mm) |
| Maximum Cover Size | 13.4" x 30.75" (34 x 78cm) |
| Maximum Spine Length | 12.5" (32cm) |
| Book Block Size | 12.5" x 8.7" (32cm x 22cm) |
| Display | LCD Screen |
| Clamp | Automatic/Pneumatic |
| Roughing Blade | Milling & 2 Heavy Duty Notching Pins |
| Rollers | 2 Glue, 1 Metering, Side Glue Tank |
| Dimensions (L X W X H) | 70-1/2"L x 33 W X 50" H |
| Weight | 685 lbs. |
| Electrical | 220V, 60Hz, 15 amps, single phase (plug not included) |
Description
Experience the seamless efficiency of the Coverbind CPB2SGP Open Tank PUR Perfect Binder, an entry-level yet potent PUR Binder employing an innovative Open Tank mechanism, featuring a specialized Teflon-coated PUR Pot. This unique design prevents glue from sticking in the pot, ensuring easy removal and reducing waste of PUR glue. Ideal for on-demand booklets and short-run jobs, the PUR Pot facilitates a hassle-free operation.
With the Coverbind CPB2SGP, achieve professionally bound perfect back books effortlessly. This perfect binding machine boasts simple controls with an LCD display for swift setup and operation. Customized adjustments for book height, block size, cover stock, and more allow for versatile production speeds of up to 350 books per hour. The machine's capabilities extend to angled and spin position settings, enhancing its overall versatility.
This fully automated perfect binding system stands out with its automatic/pneumatic clamping, specialized nipping, and essential glue coverage. The result is a secure and flexible bind that meets the highest standards. With the Coverbind CPB2SGP, experience a user-friendly solution that combines simplicity with power, offering efficient processing for various bookbinding requirements.
Main Features:
- Unique PUR Glue Pot: Specifically crafted for the application of PUR Glue, the pot is Teflon coated for easy removal of any unused glue, enhancing overall efficiency.
- Ideal for Short Run Jobs with PUR Adhesive: Tailored for short-run projects, the special PUR glue pot minimizes waste, making it perfect for tasks like creating Photo Books and high-value Catalogues.
- Fast Binding Capability: With the ability to bind up to 360 books per hour, the machine's speed is contingent on the book specifications and the operator's proficiency.
- User-Friendly Controls: The machine features an uncomplicated control panel that allows quick customization based on specific job requirements.
- Automated Clamping: The pneumatic-powered clamping mechanism automatically adjusts to accommodate book block thicknesses of up to 2-1/4", ensuring a seamless operation.
- Optimal Glue Penetration: The milling process and heavy-duty notching pins guarantee maximum glue penetration, resulting in a finished book with exceptional strength.
- Specialized Nipping: The nipper can be set to produce square-backed books, offering adjustable height and dwell time of up to 8 seconds.
- Enhanced Binding Strength: Side gluing on both the rear and front of the spine contributes to a stronger and more refined finish.
- Thorough Glue Coverage: Gluing rollers saturate the glue, while additional rollers smooth it to an optimum thickness for consistent results.
- Easy Book Thickness Adjustment: Simple adjustment of book thickness, achieved through an easy-to-use dial that moves right and left, ensuring a hassle-free operation.
- Dust Vacuum: The dust generated during spine milling is efficiently collected in the vacuum dust bag, maintaining a clean working environment with minimal paper dust in the air.
| Feature | CPB2SGP | CPB2SG | CPB3GCFC | Benefit | |
|---|---|---|---|---|---|
| Max Speed | Up to 360 books/hour | Up to 360 books/hour | Up to 360 books/hour | Cycle speed is dependent on operator capabilities. | |
| Max Book Thickness | 2.25" | 2.25" | 1.750" | ||
| Max Cover Size | 13.4" x 30.75" | 13.4" x 30.75" | 13.4" x 30.75" | All machines have same Max size. | |
| Book Block Size (Max) | 12.5" spine x 8.7" | 12.5" spine x 8.7" | 12.5" spine x 8.7" | (Actual unbound book height can be higher, call for info) | |
| Book Block Size (Min) | 4" spine x 3-3/4" | 4" spine x 3-3/4" | 4" spine x 3-3/4" | All machines have same Min size. | |
| Clamp | Automatic/Pneumatic | Automatic/Pneumatic | Automatic/Pneumatic | All have Automatic Clamp. | |
| Roughing/Milling Blade | Milling and 2 Heavy Duty Notching Pins | Milling and 2 Heavy Duty Notching Pins | Milling and 2 Heavy Duty Notching Pins | Roughing/Milling Blade gives the spine more surface area for the glue to adhere on. Model CPB2SG, CPB2GP, and CPB3GCFC are equipped with Roughing/Milling Blade. This procedure makes it easier when working with coated paper and other types of paper stock that need more glue saturation. | |
| Glue Rollers | 2 Glue, 1 Metering PUR, 1 Side Glue Tank EVA | 2 Glue, 1 Metering, Side Glue Tank | 2 Glue, 1 Metering, Side Glue Tank | Glue rollers provide a foolproof bond from the 2 Glue Rollers and 1 Metering Roller. All models have the Side Glue Tank with 2 applicator rollers. A stonger bond is made with the side glue when the cover is nipped. This creates strong adhesion of the cover to the book block on both the spine and front/back. A built in heat control ensure that the temperature is always optimal. | |
| Vacuum Waste Removal System | Yes | Yes | Yes | Having a Vacuum Waste Removal System helps keep the machine in optimal operating performance. The system collects dust that would otherwise end up inside the machine and glue. Without the vacuum system, paper dust produced from the roughening and notching process will accumulate and will cause future issues and damaged. | |
| Safety Hood | Yes with fans to vent the PUR vapor. | Yes | Yes | Protecting operators from accidents is the Safety Hood. This feature prevents access to the glue pots. It is only bypassed when a security key is inserted. The function is convenient when the book block height exceeds the opening of the safety cover. It also provides access in troubleshooting the machine. To make sure that no accidents happen, a clamp safety sensor runs the entire length of the clamp. | |
| Clamp Safety Sensor | Yes | Yes | Yes | Clamp Safety Sensors run the entire length of the book clamp to restrict access during operation. This prevent accidents that happend from contact with the binding parts. | |
| Book & Cover Sensors | Yes | Yes | Yes | The Book and Cover Sensor makes sure that outputs are always complete. The sensor alerts the operator when a book or cover is missing. The binder will not operate when one of these components is missing. | |
| Stand | Included | Included | Included | All machines come with stand to optimize its function and productivity as it provides the perfect working height, proper balance, and stability. The stand will create a cohesive workstation as it provides space for the compressor and glue storage. | |
| Air Compressor | Yes | Yes | Yes | The binder takes advantage of Pneumatic control. It offers convenience and speed with its auto adjust functions for book block size. Eash machine comes with Quite Noise Compressor. | |
| Fume Extractor | Yes | Yes (Avaiable) | Yes (Avaiable) | Creates a smell and odor-free work place with the Fume Extractor. The extractor traps fumes from the glue pot and directs away from the operator. Hooking the extractor to an external vent keeps the fume out of the workplace for operator safety. | |
| Automatic Cover Creaser | No | No | Yes | The Automatic Cover Creaser eliminates the possibility of cracking in the folded site especially when working with digitally printed media. This feature maintains the aesthetic of the print and elevates the quality of the final product. Having this built in feature eliminates the need for an additional process on a separate machine, saving you time and money. | |
| Creasing Bar | No | No | Yes | The Creasing Bar gives operators sevaral creasing depth options. It can be rotated in four directions to select the perfect crease depth for every unique project. | |
| Automatic Cover Feeder | No | No | Yes | Improving the workflow and operator convenience is the Automatic Cover Feeder. It utilizes embedded sensors to automatically feed the cover into position when the binder is ready. The sensors also detect double feeding and and missing covers, ensuring that every output is perfect and complete. | |
| Main Differences | PUR Glue | EVA Glue | EVA Glue | We offer Perfect Binders that utilize EVA or PUR glue. EVA glue is reusable, dries quickly and can be used on many different paper types. The glue also has a longer self life and can be reheated. PUR has a much greater bond to the paper, about 50%. It also has a greater stability in hot or cold temperatures like some EVA glues do. It is fully resistent to print ink and coated paper stock. PUR has a very short shelf life and unused glue must be vaccuum sealed for storage. Left over glue in pot can not be reheated/reused. PUR is more flexable that EVA but takes longer to cure. Each glue has it place in making Perfect Bind Books. |
